Production
Process
Our production system is highly organized to the last detail and each section of our unit is very efficient and organized starting from yarn storage till the dispatch.
Let us have a brief look on our each section
a) Yarn storage – We have our own inbuilt store for yarn and accessories which enables us to handle all necessary details required to complete one particular order or multiorders at a time . We have separate storage space for Organic Cotton yarn and such kind of special yarns.
We have capacity to source raw materials from all over India and Overseas
b) Designing & Sampling – We have full fledged in house design team creating and developing exciting collections in each season. Our lead time for any new sampling is 4 days. We have developed different kinds of socks with Lurex yarn. We can make 3D Socks , Sandwitch Terry and Socks with Arch support.
c) Our knitting section is equipped with Italian state of the art single cylinder computerized machines. Our monthly capacity is 1.02 million pairs of Men’s , Ladies & Kids socks. Our Machines can make any kind of Ribs and Terry socks.
d) Linking section – We have divided our linking section in two parts
1. Automatic linking section – in which we have 9 automatic latest Italian linking machines
2. Hand Linking section – in this section we have Exacta’s 20 nos of manual linking.
e) Boarding section – In our boarding section we have 4 latest Italian and Korean machines which have a capacity to board as 1.20 million pairs per month of Men’s , ladies and kids socks.
f) Pairing and Packing section – In this section Knit capacity everywhere is 1.02 million and pair & pack is 0.6 million of socks per month as per packing style as per buyer’s specification such as Cascade pack , straight pack or box packing.
g) Additional Process – Our additional process includes
1. Washing – As per buyer’s requirement , socks is being washed and treated with softener . In addition to this Sanitization , Purista Treatment , Anti Pilling Treatment , Anti Yellowing Treatment is being done on the socks.
2. Applique work – We can do appliqué work on socks such as Ribbons , Buttons , printing etc to make high fashion socks.
h) Distribution of goods- After packing we check goods on Metal Check Detector machines and then pack the goods in cartons.
Our Products
We are specialized in manufacturing socks for Men’s Ladies and Kids , keeping pace with latest trends , colors and designs in different compositions like
1. Cotton + Nylon / Spandex
2. Cotton + Nylon
3. Cotton + Polyester / Spandex
4. Cotton + Polyester
5. Organic Cotton + Core Spun
6. Organic Cotton + Nylon / Spandex
7. Acrylic + Nylon / Spandex
8. Acrylic + Polyester / Spandex
9. Acrylic + Nylon
10. Marino Wool + Nylon / Spandex
11. Marino Wool + Polyester / Spandex
Quality Lab, Testing, R & D
- World class quality lab.
- Latest Quality testing Equipment
- Production yarn being tested on as per ISO standard
- Class 1 OEKO-TEX 100 Certified
- Control union certified for organic Production first of its class in the Country
- Certified by Sanitized, Switzerland - anti-microbial and anti-fungal treatments.
- PURISTA for wet wash of all kinds of odorless & fresh feet Treatment
- Today socks are no more a luxury but a necessity. Apart from making a fashion statement it also essential for personal hygiene.
- For every activity, a different sock with its own domain is available.
- Our products are manufactured by computer aided design.
